Solution Overview

Packaging is the final step before a product reaches the market, and its efficiency and quality directly affect overall production capacity.

Traditional packaging equipment often relies on manual feeding and sealing, which can limit production efficiency and make it difficult to meet the demands of modern high-speed manufacturing.

The JUNCAUTO Horizontal Flow Wrapper Solution is designed for automated production lines. By seamlessly integrating with the upstream production process, it enables fully automated product feeding, wrapping, sealing, and cutting.

Application Industries

The solution is widely applicable to the packaging of various solid products, including:

• Hardware components
• Food products
• Pharmaceutical products
• Vegetables
• Face masks
• Cosmetics
• Small cards
• Daily necessities
• And other solid products
• 

Operating Principle

Key Performance Indicators

Production Efficiency

≥120 packs/min with belt feeding and single-knife cutting

Multi-Function Capability

Supports:

• Fixed-length packaging
• Variable-length packaging
• Empty-pack detection
• Anti-cut protection
• Anti-burn protection
• Color mark tracking

Precision Control

• Cutting accuracy: ≤0.3 mm
• Color mark tracking accuracy: ≤0.3 mm

JUNCAUTO Solution

Powerful Configuration, Flexible Choices

At the heart of this packaging solution is JUNCAUTO's proprietary CAM instruction (K2 mode) and customized cam technology.

Combined with the CAMSYNC instruction for periodic synchronization, the system maintains highly stable and reliable motion control even during high-speed operation.

Application Video

Click the video below to see the JUNCAUTO Horizontal Flow Wrapper Solution in action.

How It Works

The system adopts a precise three-axis servo control architecture:

• 1 servo motor drives the main film-feeding shaft.
• 1 servo motor drives the product-feeding mechanism and synchronizes intermittently with the film-feeding shaft.
• 1 servo motor drives the cutting shaft, following the film-feeding shaft through cam motion.

Through electronic cam control and mathematical calculations, the system accurately distributes each product into its corresponding packaging bag, enabling high-speed and precise packaging.

Multiple Hardware Configuration Options

Choose from 3 Control Configurations

To meet different requirements for cost, performance, and application complexity, JUNCAUTO provides three control configuration options.

Five Core Advantages

01. Flexible Product Adaptation — Switch Product Lengths with One Setting

The system combines high precision, fast response, and stable operation.

Powered by JUNCAUTO's proprietary CAM K2 customized cam algorithm, the operation is simple:

The operator only needs to enter the product length and cutting length on the HMI.

The system automatically calculates the required motion profile and product positioning, enabling accurate and efficient packaging without complicated manual adjustments.

02. Solving a Common Industry Challenge — Precise Detection of Transparent Products

Transparent products can be difficult to detect due to their low reflectivity, which may cause conventional sensors to miss signals and result in packaging errors.

To address this challenge, the system uses high-speed interrupt technology capable of responding to microsecond-level I/O signals.

Even when only a very small reflective point is available, the system can accurately detect transparent products and help prevent missed packages.

03. Multi-Level Anti-Burn Film Protection — Reduce Material Waste

Traditional anti-burn film protection often relies on changing the product position, which may lead to issues such as empty packaging or synchronization errors.

JUNCAUTO's solution uses customized cam profiles and automatic compensation to optimize product motion and intelligently manage the cutting position.

The system can automatically detect the cutting shaft position and prevent the knife from stopping in a closed position.

Multiple protection strategies are available:

Normal Stop

When the cutting shaft is in the correct position, no additional intervention is required.

Knife Release

When no product enters the packaging area, the film-feeding shaft stops and the cutting knife moves forward to release the film.

Forward Release / Knife Retraction

The system intelligently calculates the distance between the film and the product.

By allowing the film-feeding shaft to move slightly more or less, the system ensures that the product enters the packaging area completely.

When the machine starts again, the system automatically compensates for the distance and restores synchronization.

Curve Modification

When the standard motion profile cannot meet a specific application requirement, the system automatically modifies the cam curve to provide additional anti-burn protection.

04. Continuous Feeding Without Bottlenecks — Automatic Product Spacing

The system features intelligent product detection and spacing control.

When products continuously enter from the upstream conveyor and the sensor signal remains active, the system automatically identifies the product length and intelligently creates spacing between closely positioned products.

This helps prevent product congestion and ensures smooth and continuous packaging.

05. Intelligent Color Mark Tracking — Prevent Missing or Incorrect Cuts

The system can automatically adjust the color mark detection position according to the packaging bag length.

It detects the color mark and automatically compensates for positional deviations to maintain accurate cutting.

Even if an occasional color mark is missed during operation, the system uses intelligent logic to determine the current position and operating status.

This helps prevent missed cuts or incorrect cuts and maximizes finished-product yield.

JUNCAUTO Horizontal Flow Wrapper Solution

High-speed motion. Precise synchronization. Smarter packaging.

From product feeding to film feeding, cam synchronization, color mark tracking, and cutting, JUNCAUTO integrates motion control technology into every critical step of the packaging process.

One solution. Multiple packaging challenges.